• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    hose degradation monitoring system, method of monitoring the degradation of a hose arrangement, and method of detecting a type of hose arrangement failure. systems and methods for detecting degradation and failures, including types of failures, in a hose arrangement are disclosed. a system includes a hose degradation monitoring circuit having a hose arrangement including a hose having first and second conductive layers, and a degradation monitoring circuit configured to detect a hose resistance across the conductive layers. the degradation monitoring circuit includes a voltage source electrically connected to the first conductive layer, and a resistor electrically connected between the second conductive layer and to ground. the degradation monitoring circuit further includes a voltage monitoring circuit electrically connected between the resistor and the second conductive layer, to periodically monitor an on-site voltage and detect a possible hose arrangement failure on the determination that, based at least in part, from a change in tension in place over time, a resistance of the hose arrangement has passed a threshold level.
    公开号:BR112014026342B1
    申请号:R112014026342-6
    申请日:2012-04-23
    公开日:2021-08-24
    发明作者:Subhash Upasani Sameer；Shinde Abhay；Luis Pereira
    申请人:Eaton Intelligent Power Limited；
    IPC主号:
    专利说明:

    technical field
    [001] The present description refers to methods and systems for measuring the resistance of the hose, for example, to detect failures in a hose. Background
    [002] High pressure reinforced hydraulic hoses are typically used in a variety of hydraulically operated machines, such as earth moving machines, to provide a flexible connection between various moving parts of a hydraulic circuit employed on or within the machine . Such hoses may include a hollow polymeric inner hose to which successive cylindrical layers of reinforcing material, such as wires or textiles, are concentrically applied to withstand the axial and radial pressures developed within the inner tube.
    [003] Many applications require hose constructions with both high tear strength and long-term fatigue resistance. Using conventional technology, the tear strength of a hose design can be increased by adding material and/or reinforcement layers, a practice that is generally discouraged due to its negative impact on hose flexibility, or by the overall increase in resistance to tensile strength of each layer of reinforcing material, which can impair the fatigue strength of the hose.
    [004] To determine the strength of a hose design, the hose manufacturer typically performs, among other tests, an impulse test and a hose tear test. Impulse testing measures a hose's design resistance to fatigue failure by cyclically subjecting the hose to hydraulic pressure. A burst test, on the other hand, is a destructive hydraulic test employed to determine the maximum tension of a hose by uniformly increasing the internal pressure until failure. Based on these and other tests, a manufacturer can estimate the life of a hose, which can be used to determine when a hose has reached its end of life and may require replacement.
    [005] In some circumstances, it is desirable to detect, in a non-destructive and non-disintegratable way, a probability of failure of a hydraulic hose. A solution providing this capability is discussed in US Patent No. 7,555,936, and describes connecting a monitor circuit between two parallel and at least partially conductive layers of a hose wall. A change in electrical property observed by this monitor circuit may indicate a change in a property of a hose wall structure that may indicate imminent failure of a hose wall. However, even with this solution, it can be difficult to determine whether the altered electrical property is actually due to a change in a physical characteristic of a hose wall or, if the altered electrical property is due to a change in electronic detection, a change in an electrical property of a wiring connecting the monitoring circuit to a hose wall, or simply the degradation of an electrical connection to a hose wall. In such cases, there may be a change in an observed electrical property, even when the integrity of the hose wall is not compromised, but is instead due to a change in position or pressure within the hose. Consequently, existing arrangements cannot adequately detect the degradation or failure of a hose, but instead may attribute some other type of change in position or pressure of the hose according to degradation or failure. Additionally, it is difficult to determine the type of failure that may (or may not) be occurring. summary
    [006] One aspect of the present disclosure relates to a hose degradation monitoring system that includes a hose arrangement including a hose having a first conductive layer and a second conductive layer, and a degradation monitoring circuit configured to detect a resistance of the hose through the first and second conductive layers. The degradation monitoring circuit includes a voltage source electrically connected to the first conductive layer and a resistor electrically connected between the second conductive layer and a ground. The degradation monitoring circuit also includes a voltage monitoring circuit electrically connected at a location between the resistor and the second conductive layer, the voltage monitoring circuit configured to periodically monitor a voltage at the location and detect a possible failure of the electrical arrangement. hose by determining that, based at least in part, on a change in voltage at the site over time, a resistance of the hose arrangement has passed a threshold level.
    [007] A second aspect of the present disclosure relates to a method of monitoring the degradation of a hose arrangement having first and second concentric conductive layers separated by an insulating layer. The method includes applying a voltage to the first conductive layer and measuring a voltage and a current through a resistor connected between the second conductive layer and a ground. The method also includes determining an attributable resistance to the hose arrangement based on the voltage and current measured across the resistor, and comparing the resistance to a threshold resistance value. The method further includes, based at least in part, on a determination that the resistor drops below the threshold resistance, generating an indication of degradation of the hose arrangement.
    [008] A third aspect of the present disclosure relates to a method of detecting a type of failure of a hose arrangement. The method includes periodically applying a voltage to a first conductive layer of a hose arrangement, including first and second conductive layers, and after applying the voltage to the first conductive layer, measuring a voltage and a current through a resistor. connected between the second and conductive layer and an earth. The method includes determining a resistance attributable to the hose arrangement based, at least in part, on the voltage as measured between the second conductive layer and a ground, and from each resistance computing an admittance of the hose arrangement. The method further includes, based at least in part on changes to the computed admittance of the hose arrangement, determining the existence of a failure in the hose arrangement. Brief description of the drawings
    [009] Figure 1 is a partial cross-sectional view of an example hose arrangement employing a failure detector having exemplary features of aspects in accordance with the principles of the present disclosure;
    [010] Figure 2 is a perspective view, partially in section, illustrating an example of a hose employing a braided conductive layer, which is suitable for use with the hose arrangement of Figure 1;
    [011] Figure 3 is a perspective view, partially in section, illustrating an example of a hose employing a conductive layer of spiral wire, which is suitable for use with the hose arrangement of Figure 1;
    [012] Figure 4 is a schematic overview of a monitoring circuit usable with the hose arrangement of Figures 1-3 to provide adaptive scaling of a hose resistance measurement when detecting the failure or degradation of a hose arrangement. hose, according to a possible embodiment of the present disclosure;
    [013] Figure 5 is a graph illustrating a first set of experimental results indicating a range of voltages and associated resistive values observed when using the monitoring circuit illustrated in Figure 4;
    [014] Figure 6 is a graph illustrating a second set of experimental results indicating a range of voltages and associated resistive values observed when using the monitoring circuit illustrated in Figure 4;
    [015] Figure 7 is a schematic overview of a monitoring circuit usable with the hose arrangement of Figures 1-3 to provide adaptive scaling of a hose resistance measurement when detecting the failure or degradation of a hose arrangement. hose, according to a second possible embodiment of the present disclosure;
    [016] Figure 8 is a log-scale graph illustrating the voltage and resistance values in a circuit, such as the one shown in Figure 4;
    [017] Figure 9 is a flowchart of a method for monitoring the degradation of a hose arrangement, according to an embodiment example;
    [018] Figure 10 is a schematic view of the hose arrangement of figures 1-3, as a set of parallel admittances, according to a possible embodiment of the present disclosure;
    [019] Figure 11 is a schematic view of the hose arrangement of Figure 10 including an internal hose failure;
    [020] Figure 12 is a schematic view of the hose arrangement of figure 10 with the external pressure applied to the hose arrangement at a particular location, according to an example embodiment;
    [021] Figure 13 is a schematic view of the hose arrangement of figure 10 in the event of a peeloff failure at a certain location, according to an example of embodiment; and
    [022] Figure 14 is a graph illustrating the admittance change rate based on failures of the inner and outer layers in a hose arrangement, according to an embodiment example. Detailed Description
    [023] Reference will now be made in detail to the exemplary aspects of the present disclosure that are illustrated in the accompanying drawings. Wherever possible, the same reference numerals will be used throughout the drawings to refer to the same or similar structures.
    [024] In general, the present description generally refers to methods and systems for measuring the resistance of hose, for example, to detect failures in a hose. In various embodiments discussed below, in connection with the associated figures, resistance measurements, and other related measurements are taken with respect to a particular hose having two or more conductive layers. Methods of scaling these measurements to detect when hose failures are about to occur, or have occurred, are disclosed, as well as are disclosed, in which circuits are implemented that can determine various types of errors based on slew rate analysis. of the electrical characteristics of the hose. Using the methods and systems as discussed here, various types of hose failure and degradation can be detected and distinguished from one another.
    [025] Referring now to figure 1, an example of the hose failure detection system, usually indicated by 10, is shown. The hose fault detection system 10 includes a hose arrangement, generally indicated by 12, and optionally a monitoring arrangement 14 in electrical and physical communication with the hose arrangement 12 .
    [026] Hose arrangement 12 includes a hose, generally indicated by 16, having a multi-layer construction. In the present embodiment, the hose 16 is generally flexible and includes an inner tube 18 made of polymeric material, such as rubber or plastic, or other material depending on the requirements of the particular application, a first conductive layer 20, an intermediate layer 22, a second conductive layer 24 and an outer cover 26. The first and second conductive layers 20, 24 define an electrical characteristic of the hose arrangement 12, such as capacitance and/or resistance (impedance).
    [027] In the present embodiment, the first conductive layer 20 overlaps the inner tube 18 and the intermediate layer 22 overlaps the first conductive layer 20. The second conductive layer 24 overlaps the intermediate layer 22. The first and second conductive layers 20, 24 can be configured as reinforcement layers. The outer covering 26 may overlie the second conductive layer 24, and may include, for example, an extruded layer of rubber or plastic. The outer covering 26 may itself include a reinforcement layer.
    [028] The intermediate layer 22 operates to at least partially electrically insulate the first and second conductive layers 20, 24 from each other. Intermediate layer 22 can have any of a variety of constructions. For example, the intermediate layer 22 may consist of a single layer of an electrically resistive material. Intermediate layer 22 may also consist of multiple layers, where at least one of the layers exhibits electrical insulating properties. Some composite materials can also be employed in the intermediate layer 22, such as a woven fabric bonded to a polymeric material. Composite materials having various other constructions can also be used. Composite materials can also be used in combination with other materials to form the intermediate layer 22.
    [029] The first and second conductive layers 20, 24 generally extend over the entire length and area of the entire circumference of the hose. This is usually also the case when the conductive layer also functions as a reinforcing layer. Intermediate layer 22 may also extend the entire length and circumference of the hose. Cases may occur, however, where at least one of the first and second conductive layers 20, 24 extends only over a portion of the length of the hose and/or a portion of its circumference.
    [030] In that case, the intermediate layer 22 can also be configured to generally extend over the region of the hose containing the partial conductive layer 20, 24. The partial intermediate layer 22 can be positioned inside the hose, so as to separate the first and second conductive layers 20, 24 of each other.
    [031] Referring now to Figures 2 and 3, the first and second conductive layers 20, 24 may include, for example, an electrically conductive braided reinforcing material, as shown in Figure 2, or alternate layers of material electrically conductive spiral reinforcement material as shown in Figure 3. The braided reinforcement material may consist of a single layer or may include multiple layers. Although a two-wire spiral reinforcing arrangement is shown in Figure 3, it should also be appreciated that other configurations, such as four- and six-wire arrangements, may also be used.
    [032] The first and second conductive layers 20, 24 can individually have the same configuration, or each layer can be configured differently. For example, the first and second conductive layers 20, 24 may individually include the braided material shown in Figure 2, or one of the first and second conductive layers 20, 24 may include the braided material while the other of the first and second layers The conductive layers 20, 24 may include the spirally reinforcing material shown in Figure 3. Additionally, the first and second conductive layers 20, 24 may include a single ply or multiple plies of reinforcing material. The first and second conductive layers 20, 24 may comprise metallic wires, synthetic or natural fibers and fabrics, and other reinforcing materials, as long as the material selected is electrically conductive.
    [033] Referring again to Figure 1, the hose arrangement 12 may include a hose adapter, generally indicated by 30, for fluidly coupling the hose 16 to another component. Hose adapter 30 can have any of a variety of different configurations depending, at least in part, on the requirements of the particular application.
    [034] In the present embodiment, the hose adapter 30 includes a nozzle, generally indicated by 32, which couples the inner side of the hose 16 and a socket, usually indicated by 34, which couples the outer side of the hose 16. The nozzle 32 includes an elongated cylindrical end portion 36 that couples the inner tube 18 of the hose 16. A cylindrically formed end portion 38 of the socket 34 couples the outer cover of the hose 16. The socket 34 and nozzle 32 may be constructed from any material electrically conductive.
    [035] The socket 34 and the nozzle 32 can be secured to the hose 16 by crimping the end portion 38 of the socket 34 overlaying the hose 16. The crimping process deforms the end portion 38 of the socket 34, compressing thus the hose 16 is between the nozzle 32 and the socket 34. In the present embodiment, the portions of the nozzle 32 and the socket 34 that engage the hose 16 include a series of teeth that at least partially engage the relatively soft material of the hose when the socket 34 is crimped to help secure the hose adapter 30 to the hose 16. The tines can be configured to prevent the tines from penetrating the inner tube and outer casing and contacting the first and second conductive layers 20, 24 .
    [036] In the present embodiment, the socket 34 includes an inwardly extending circumferential grip 40 ("lug") positioned near an end 42 of the socket 34 adjacent to an end 44 of the hose 16. The grip 40 engages in a slot circumferential ring 46 formed in the nozzle 32 to secure the socket 34 to the nozzle 32. The end 42 of the socket 34 having the claw 40 is initially formed larger than the nozzle 32 to allow the socket 34 to be mounted on the nozzle 32. During the process of assembly, end 42 of socket 34 is crimped, which deforms socket 34 and forces jaw 40 into engagement with corresponding slot 46 in nozzle 32. Socket 34 can be electrically insulated from nozzle 32 by positioning an electrically insulating collar 48 between the socket 34 and the mouthpiece 32 at the point where the claw 40 engages the slot 46.
    [037] The hose adapter 30 also includes a nut 50 rotatably secured to the nozzle 32. The nut 50 provides a means for securing the hose arrangement 12 to another component.
    [038] The first conductive layer 20 can be configured to extend beyond the end of the inner tube of the hose 16. The first conductive layer 20 can couple the nozzle 32 to create an electrical connection between the nozzle 32 and the first conductive layer 20. Similarly, second conductive layer 24 can be configured to extend beyond one end of the outer casing of hose 16. Second conductive layer 24 can couple socket 34 to create an electrical connection between socket 34 and second conductive layer 24.
    [039] To help prevent the portions of the first and second conductive layers 20, 24 that extend beyond the end of the hose 16 from contacting each other, an electrically insulating spacer 52 can be positioned between the exposed ends of the first and the second conductive layers 20, 24. Spacer 52 may be formed integrally as part of collar 48 used to electrically insulate socket 34 from nozzle 32. Spacer 52 may also be formed by extending intermediate layer 22 of hose 16 beyond an end of the inner tube 18 and outer casing 26. Spacer 52 may also be configured as an individual component separate from collar 48 and intermediate layer 22 of hose 16.
    [040] Monitoring arrangement 14 can have any of a variety of configurations. In general, the monitoring assembly 14 is connectable to a portion of the hose arrangement 12, in particular the portion illustrated in Figure 1. The monitoring arrangement 14, when installed in the hose arrangement 12, forms an electrical and physical connection with the hose arrangement 12, and in particular to the nozzle 32 and socket 34, respectively. In some embodiments, the monitoring arrangement 14 includes a monitoring circuit, such as the one described below. Generally, monitoring arrangement 14 detects an electrical characteristic of hose arrangement 12, while validating connection to nozzle 32 and socket 34. An example of monitoring arrangement 14 is described in more detail below, in connection with figures 4-9 .
    [041] Referring now to figures 4-9, the systems and methods of monitoring a hose arrangement are illustrated, including the circuits that can be included in a monitoring arrangement 14, as described above in connection with figure 1 Figure 4 is a schematic view of a monitoring circuit 100 that can be used within a monitoring arrangement 14. The monitoring circuit includes a voltage source 102 and a ground 104, as well as a resistor 106 (designated as Rscalar ). In this embodiment, the voltage source 102 connects to a first conductive layer 112 of a hose arrangement 110 having first and second conductive layers 112, 114 (e.g., corresponding to layers 20, 24), through a connection location. exposed (eg nozzle 32 and socket 34). The second conductive layer 114 is then electrically connected to resistor 106, which in turn is connected to ground 104. In some embodiments, such as shown in Figure 8, below, voltage source 102 is a known constant direct current voltage. , referred to as Vref. For example, voltage source 102 and ground 104 can represent opposite ends of a battery, which can be selectively applied through the hose arrangement.
    [042] To monitor the hose arrangement, the voltage and current passing through circuit 100 can be measured. In the embodiment shown, a voltage (Vanalog) 120 is measured by a voltage monitoring circuit. Voltage 120 represents a voltage divider between hose arrangement 110 and resistor 106. By determining the voltage and current at this location within the circuit, it is possible to determine a total circuit resistance (based on the known total voltage Vref). This can be done using variations on a voltage divider equation, as follows:

    [043] In various embodiments of the present disclosure, different values can be used for the voltage source 102 and resistor 106. However, it is generally recognized that although a "good" hose may have a resistance (Rhose) that varies widely, a failed hose will have a decreased resistance value. For example, a “good” or newly manufactured hose can have a resistance anywhere from about 10 kQ to about 1 MQ. Thus, in some embodiments, it may be advantageous to select a value for resistor 106 that maximizes a change in voltage 120 for changes in the resistance of the hose arrangement 110 at relatively low resistance values, to ensure that even small changes in the resistance of the arrangement hose are detected. Additionally, as the hose resistance decreases, any current passing through circuit 100 will increase, as illustrated in the following current equation:

    [044] Consequently, it would be advantageous, from an energy-saving perspective, to maintain a relatively high resistance, to ensure that, even in the worst case scenario (ie, a short circuit formed between the layers of the hose), the maximum current is passing through. through circuit 100 would be Vref/Rscalar.
    [045] Referring now to figures 5-6, and continuing the discussion of the circuit values in the monitoring circuit 100, graphs are illustrated that show a voltage-resistance relationship using examples at opposite ends of the spectrum of the resistances of the array. expected hose. In Figure 5, a graph 200 is shown illustrating the stress-resistance relationship in a “low resistance” example. In this example, a "good"" tested hose assembly in this arrangement is determined to have an initial Rhose resistance of 5 kiloohms (kQ). In this arrangement, a 400 Ohm(Q) resistor is selected as resistor 106, and a voltage of 3 Volt reference is selected for voltage source 102. Since it has been empirically determined that a normally failed hose has a resistance below about 100 Ohms (Q), as a hose degrades and eventually fails, the resistance of the Rhose hose will drop, causing voltage 120 to increase as scalar resistor 106 (Rscalar) begins to dominate the voltage divider equation. As such, for resistors below about 100 Ohms, the Vanalog voltage will rise to about of 80% or more of the total voltage provided by the voltage source Vref. However, during normal operation, the hose resistance will remain high, keeping the voltage 120 Vanalog at a low proportion of the voltage source Vref 102 total l.
    [046] In figure 6, a graph 300 illustrates the stress-resistance relationship in an example of “high resistance”. In this example, a “good” hose assembly tested in this arrangement is determined to have an initial Rhose resistance of 1 megohm (MQ) . In this arrangement, a 400Ohm resistor (Q) is again selected as a resistor 106, and a reference voltage of 3 Volt is selected for the 102 voltage source. has a resistance below about 100 Ohms (Q), as a hose degrades and eventually fails, the Vanalog voltage will rise to about 80% or more of the total voltage provided by the voltage source Vref in the event of a failure in the hose.
    [047] In alternative arrangements, for example, if hose failures have been determined to result in the observation of a high resistive value, a higher value can be used for resistor 106 in circuit 100. By changing the value of resistor 106, it is possible change the threshold at which hose degradation or likely failure can be detected. For example, using a larger resistor 106 may allow for increased sensitivity to changes in hose resistance near this larger value. Or, if the hose resistance can drop far below 100 Ohms without affecting hose continuity or operation, a smaller resistor 106 can be used. However, it should be understood that in the case of a smaller resistor, larger currents will be experienced. For example, in a worst case hose failure (ie a hose having a resistance less than about 100 Ohms), at a point of failure the highest resistance would be about 0.75 mA, with a more typical value being about 0.6 mA.
    [048] Referring now to figure 7, an alternate monitoring circuit 400 is illustrated which can be used to detect the degradation or failure of a hose arrangement such as that shown in figures 1-3 above. Monitoring circuit 400 in this embodiment is configured to be connected to a data acquisition device, such as a microprocessor or microcontroller, which can be used to monitor and control voltage and current measurements over time to determine a typical degradation of a hose over time. In this embodiment, circuit 400 includes a voltage source, shown as a battery 402 (Vbat). As with circuit 100 illustrated in Figure 4, circuit 400 includes a scalar resistor 404 (Rscalar). In this embodiment, the hose arrangement is modeled as a set of resistors in parallel, which combined form an equivalent hose resistor 406 (Rhose). 408a-c data access points allow a remote data acquisition system (not shown) to monitor a positive voltage level (at 408a data access point), an analog voltage point at Vmeas (at data 408b) and a ground location (at data access point 408C). Using the differences between the signal levels at each point, it is possible to monitor a relationship between the voltage across the entire circuit (Vbat) and the voltage drop across the 404 resistor, as well as the current flowing through the circuit (I) to determine the hose resistance (Rhose).
    [049] Optionally, circuit 400 may also include a switch controllable by the data acquisition system, or a remote system to periodically connect battery 402 to the rest of circuit 400, thus limiting the amount of time that the entire circuit is connected and limiting the battery discharge rate.
    [050] The data acquisition device may take any of a variety of forms, and may include a voltage monitoring circuit for determining a voltage Vmeas. The data acquisition device may be an integrated circuit programmable with circuit 400, or a separate/remote computing system. Such a device could include, for example, one or more programmable circuits having general purpose analog I/O connections.
    [051] Referring now to figure 8, an example of graph 500 of the results of a circuit test illustrated in figure 7 is shown. In graph 500, a relationship between hose resistance (Rhose) and measurement voltage (Vmeas) is illustrated. The 500 chart was developed using a 6.33 V voltage source and a 12.85 kOhm scalar resistor. The intent of selecting such values was to use a maximum current of 0.5 mA during a given test to provide acceptable battery life, and to plot the Vmeas voltage versus the Rhose hose resistance. In this example, it should be noted that as the hose resistance decreases, the measured tension increases at a constant rate until the hose resistance approaches scalar resistance, in which case the period of minor changes in hose resistance results in small changes in the voltage, meaning that the effect of the scalar resistor Rscalar dominates the voltage divider circuit.
    [052] Referring now to Figure 9, a flowchart of a method 600 for monitoring the degradation of a hose arrangement, according to an example embodiment. Method 600 may be performed periodically, for example, using a programmable circuit or other computing system or data acquisition device interfaced with a monitoring circuit, such as those shown in Figures 4 and 7.
    [053] Method 600 includes applying a voltage to a monitoring circuit, for example, by applying a battery across a monitoring circuit, as illustrated in Figure 7 (step 602). The method includes measuring a voltage at a position between the hose arrangement and a scalar resistor, as well as optionally determining a current through the entire circuit (step 604). The method includes determining a resistance attributable to the hose arrangement (step 606), and comparing that resistance to a predetermined threshold resistance below which the hose is assumed to have been degraded or failed (step 608). If the resistance is not less than the resistance limit, method 600 includes periodically repeating this monitoring process. However, if the resistance is less than the limit resistance, this could be due to a variation in operating conditions or other temporary event. Consequently, an operation tracking history occurs to determine whether a sufficient number of comparisons between the hose strength and the predetermined threshold strength indicate that the condition is not temporary but rather represents a current state of the hose (step 610). In the example of embodiments, this can occur within a microcontroller or other data acquisition device. If such a predetermined number of measurements has not yet occurred, operation returns to step 602 for continued monitoring of the hose arrangement on a periodic basis. If that number of measurements has occurred, an alert or other indication of hose arrangement degradation can be generated (step 612), and optionally communicated to a remote system or locally to notify a user that the hose must be replaced.
    [054] Referring generally to the methods and systems of Figures 4-9, it can be seen that by using a carefully selected scaling mechanism, including a stepped resistor, it is possible to ensure that in the hose resistance range where failures Even small changes in resistance are expected to result in relatively large changes in tension, making it easy to detect the degradation of a hose. Furthermore, using the methods and systems described in Figures 4-9, various types of degradation can be detected, such as discussed below.
    [055] Referring now to figures 10-13, schematic models of a hose arrangement are shown, along with examples of the ways such hose arrangements typically fail. It is recognized that by detecting changes in hose characteristics using a change in the above resistive measurements, different types of hose failures (eg, internal vs. external failures) can be detected and distinguished from each other, for example, using the periodic resistance measurements discussed above with reference to figures 4-9.
    [056] Figure 10 illustrates a schematic example of a segment of a 700 hose arrangement including inner and outer conductive layers 710, 720. When a potential difference is applied across conductive layers 710, 720, this hose arrangement will exhibit some resistance as described above. However, as further described above, the resistance that appears to be a single resistance representing the overall hose can actually also be represented as a number of parallel resistors and associated capacitances.
    [057] Consequently, if these parallel resistors are viewed in terms of conductance length per unit, it is known that the conductivity can be determined between layers 710, 720, and can be represented as:

    [058] Likewise, capacitance per unit of the hose arrangement per unit length can be represented as:

    [059] In these equations, kl and k2 are constants that can be determined and can vary based on the exact materials from which the hose arrangement is constructed. And r0 and ri are the outer and interim radii of the hose arrangement.
    [060] To consider both conductance and capacitance per base unit as an aggregate effect, the hose can be viewed as having an admittance length y per unit. As shown in Figure 10, each unit length of hose arrangement 700 has an admittance of yi-n associated with it. Each local admittance value can be expressed as:

    [061] A total admittance can be calculated or modeled as the sum of each of these admittance locations.
    [062] During normal hose operation, the admittance will, similarly to the resistance as discussed above, remain constant over time. However, the hose's characteristics will change over time. This can be modeled either as a failure of the inner conductive layer (eg in the case of pressure inside the hose weakening the hose from the inner walls outwards), or failure of the outer conductive layer (eg due to compression or peeling , where a portion of the hose wears or tears). Figures 11-13 represent these different scenarios.
    [063] Figure 11 illustrates a change in a hose arrangement 700 in the event of a localized internal fault. In this case, an inner fault results in an increase in the radius ri of the inner layer 710 at the point of failure. This results in the distance between inner layer 710 ri and outer layer 720 ro decreasing at that point. Consequently, the local admittance at the point, and therefore the total admittance of the hose arrangement, increases.
    [064] Figure 12 illustrates a change in the scheme of the hose arrangement 700 in the case of a change located in the outer layer 720, for example in the case of an object pressed against the outer layer 720. In this case, the outer layer 720 is compressed toward inner layer 710 at the compression location. This results in an increase in capacitance and conductance due to the narrowing in the width area. Since an internal point of failure as shown in figure 11 is typically in a much more localized position along the hose arrangement than a compression of the hose arrangement, the change in total admittance in the case of compression is very greater than that of an isolated internal fault. Typically, it has been observed that the change in total admittance in the case of an external compression of the hose will exceed the total admittance of the hose, making the two scenarios easily distinguishable. As illustrated in Figure 12, the compression unit in units of length admittance y2 and y3 will cause a greater admittance due to the substantially smaller outer radius across this latter area.
    [065] Figure 13 illustrates a change in the scheme of the hose arrangement 700, in the case of a localized removal of the outer layer 720, for example, in the case of a "peeling" of a portion of the outer protection of the hose arrangement 700. This can occur, for example, due to friction on the hose or cutting through a portion of the outer layers of the hose arrangement. As illustrated in this example, the outer layer 720, in the unit length area of admittances y2 and y3, is completely removed due to peeling. As such, the admittance in this area essentially becomes zero. Consequently, the aggregate admittance will decrease when compared to an initial value. This allows the “stripping” effect to be distinguishable as a function of the total admittance versus either an internal fault (in figure 11) or a compression (in figure 12), since in both cases the admittance increases.
    [066] It can be seen that, based on the admittance changes described above, it is possible to follow the occurrences of a particular hose arrangement. For example, a sharp increase in admittance followed by a decrease would represent a compressed hose, resulting in a peeling condition. Additionally, it is possible to determine based on the timing of admittance changes whether a fault involves only an internal fault, an external fault, or both. Of course, in such circumstances, a total admittance must be relatively well defined (to be able to distinguish the types of admittance changes), in such circumstances, careful hose construction may be necessary.
    [067] Referring now to Figure 14, a graph 800 illustrating the rate of change and magnitude of change in admittance based on failures of the inner and outer layers in a hose arrangement is shown, according to an embodiment example. As illustrated in this 800 graph, the cumulative admittance of the hose changes dramatically faster and with greater effect based on changes in the outer radius (ie, outer layer 720) compared to the inner radius (ie, inner layer 710). These rates of change can be seen on graph 800, and are also represented by the following equations:

    [068] As such, the rate of change of admittance is slower when ri increases and ro remains fixed, as opposed to when ro increases and ri is fixed. Additionally, and as shown in graph 800, the changes of both ro and ri will be cumulative, resulting in even greater rates of change. Consequently, changes in admittances above a threshold value can be determined to be based on an effect on the outer layer, allowing for the distinction between fault types, and occurrences when both types of faults can occur simultaneously.
    [069] In connection with Figures 10-14, it is noted that, although in the illustrated embodiments the admittance is calculated based on the measured resistances and as a function of certain hose characteristics, it is noted that in some additional embodiments, capacitive effects of the hose can be counted as good.
    [070] The above specification, examples and data provide a complete description of the manufacture and use of the composition of the invention. Since many embodiments of the invention can be made without departing from the spirit and scope of the invention, the invention resides in the claims appended below.
    权利要求:
    Claims (16)
    [0001]
    1. Hose degradation monitoring system, comprising: - a hose arrangement (12) including a hose (16) having a first conductive layer (20) and a second conductive layer (24); - a degradation monitoring circuit (14) configured to detect a hose resistance through the first and second conductive layers (20, 24), the degradation monitoring circuit (14) being characterized in that it comprises: - a source of voltage (102) electrically connected to the first conductive layer (20); - a resistor (106) electrically connected between the second conductive layer (24) and a ground (104); and - a voltage monitoring circuit (100) electrically connected at a location between the resistor (106) and the second conductive layer (24), the voltage monitoring circuit (100) configured to: - periodically monitor (604) a tension in place; - determining (606), in response to the monitored voltage, a resistance attributable to the hose arrangement (12) based, at least in part, on the voltage; - computing (608) an admittance of the hose arrangement (12) associated with each periodically determined resistance; and - detecting (612) a possible failure and type of failure of the hose arrangement (12) based, at least in part, on changes in the computed admittance and a rate of change in the computed admittance.
    [0002]
    2. Hose degradation monitoring system, according to claim 1, characterized in that the voltage measurements indicate that the resistance of the hose arrangement (12) has fallen below the threshold level.
    [0003]
    3. Hose degradation monitoring system, according to claim 1, characterized in that the voltage source (102) comprises a battery.
    [0004]
    4. Hose degradation monitoring system according to claim 1, characterized in that the voltage monitoring circuit is configured to periodically monitor voltage and a current in place to determine the resistance of the hose arrangement (12) .
    [0005]
    5. Hose degradation monitoring system, according to claim 4, characterized in that the resistance of the hose (16) is in the range of 1 MQ to less than 100 Q.
    [0006]
    6. Hose degradation monitoring system according to claim 4, characterized in that the resistor (106) has a resistance of sufficient magnitude to limit the current through the hose arrangement (12) below 0.5 bad.
    [0007]
    7. Hose degradation monitoring system, according to claim 4, characterized in that the resistor (106) has a resistance of 400 Q.
    [0008]
    8. Hose degradation monitoring system, according to claim 1, characterized in that the resistance of the hose arrangement (12) is initially in the range of 10 kQ to 1 MQ.
    [0009]
    9. Method for monitoring the degradation of a hose arrangement, having first and second concentric conductive layers (20, 24) separated by an insulating layer (22), said method, characterized in that it comprises: (i) applying (602 ) a voltage to the first conductive layer (20); (ii) measuring (604) a voltage and a current through a resistor (106) connected between the second conductive layer (24) and a ground (104); (iii) determining (606) a resistance attributable to the hose arrangement (12) based on the voltage and current measured through the resistor (106); (iv) computing (608) an admittance of the hose arrangement (12) based on the resistance attributable to the hose arrangement (12); and (v) determining (612) a failure type of the hose arrangement (12) based, at least in part, on a computed admittance change rate.
    [0010]
    10. Method according to claim 9, characterized in that the generation of an indication of degradation of the hose arrangement (12) occurs after determining that the strength has exceeded the limit strength for the plurality of determinations.
    [0011]
    11. Method according to claim 9, characterized in that the changes in the resistance of the hose arrangement (12) increase in accuracy as the resistance decreases.
    [0012]
    12. Method according to claim 9, characterized in that the step of determining (612) the existence of a failure in the hose arrangement (12) includes determining a type of failure of the hose arrangement (12) based on , at least in part, in a rate of change in the computed admittances.
    [0013]
    13. Method according to claim 12, characterized in that the first and second conductive layers comprise concentric inner and outer conductive layers.
    [0014]
    14. Method according to claim 13, characterized in that it further comprises the identification of a failure in the conductive outer layer after determining that a change in the admittance of the hose arrangement (12) exceeds a base admittance of the hose arrangement ( 12).
    [0015]
    15. Method according to claim 13, characterized in that it further comprises the identification of the compression of the outer conductive layer after determining that an admittance of the hose arrangement (12) has been increased from a base admittance of the hose arrangement (12).
    [0016]
    16. Method according to claim 12, characterized in that computing an admittance of the hose arrangement (12) comprises computing the admittance, at least in part, based on one or more physical characteristics of the hose arrangement (12).
    类似技术:
    公开号 | 公开日 | 专利标题
    BR112014026342B1|2021-08-24|HOSE DEGRADATION MONITORING SYSTEM AND METHOD FOR MONITORING THE DEGRADATION OF A HOSE ARRANGEMENT
    US9535024B2|2017-01-03|Sense and hold circuit for hose assembly
    KR101912477B1|2018-10-26|Pressure-sensing hose
    JP6126585B2|2017-05-10|Deterioration monitoring system for hose assemblies
    US8997792B2|2015-04-07|Abrasion monitoring system for hose assembly
    RU2511831C2|2014-04-10|Hose with system of fault detection
    同族专利:
    公开号 | 公开日
    CN104246338A|2014-12-24|
    US9952170B2|2018-04-24|
    CA2871287A1|2013-10-31|
    CA2871287C|2018-12-11|
    BR112014026342A2|2017-06-27|
    EP2841836A4|2016-01-13|
    WO2013160903A1|2013-10-31|
    MX2014012716A|2015-01-15|
    EP2841836A1|2015-03-04|
    MX360852B|2018-11-20|
    CN104246338B|2017-04-12|
    US20150177172A1|2015-06-25|
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    法律状态:
    2018-12-18| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|
    2019-07-02| B06T| Formal requirements before examination [chapter 6.20 patent gazette]|
    2020-10-13| B06A| Patent application procedure suspended [chapter 6.1 patent gazette]|
    2021-01-26| B06A| Patent application procedure suspended [chapter 6.1 patent gazette]|
    2021-05-04| B25G| Requested change of headquarter approved|Owner name: EATON CORPORATION (US) |
    2021-05-25| B25A| Requested transfer of rights approved|Owner name: EATON INTELLIGENT POWER LIMITED (IE) |
    2021-06-08| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|
    2021-08-24| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 23/04/2012, OBSERVADAS AS CONDICOES LEGAIS. |
    优先权:
    申请号 | 申请日 | 专利标题
    PCT/IN2012/000296|WO2013160903A1|2012-04-23|2012-04-23|Methods and systems for measuring hose resistance|
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